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NF-1000 Capsule Sealing Machine
Capsule Sealing Machine

NF-1000 Capsule Sealing Machine

The hard capsule liquid sealing machine is a brand-new hard capsule sealing device independently developed by our company after years of meticulous research, featuring proprietary intellectual property rights and multiple invention patents. This equipment is designed for applying adhesive sealing to pre-filled hard capsules (containing liquids, granules, powders, etc.), ensuring the product remains in a sealed state throughout packaging, storage, and transportation. It effectively prevents the evaporation of volatile drugs inside the capsules, thereby extending the shelf life of the medication and enhancing the stability and safety of the capsule formulation. Additionally, it addresses the safety requirements for shelf life, sealing, and anti-counterfeiting of high-end products for pharmaceutical and health supplement companies, while also enhancing the aesthetic appeal of the product through sealing packaging to achieve a refined and elegant appearance.

1. The equipment is equipped with a human-machine interface control system.

2. The sealing mechanism uses a servo motor lifting device, allowing for up/down point movement and fine adjustment of the sealing wheel to achieve the optimal sealing effect.

3. The sealing tank is designed with a sealed structure and is equipped with a heating and insulation system to maintain the viscosity of the adhesive, effectively extending the adhesive application cycle.

4. The finished product drying and curing mold adopts a suspended, freely rotating structure, effectively reducing disassembly, installation, and cleaning time.

    Capsule delivery mechanism

    Capsule introduction mechanism with automatic capsule guidance, fiber optic detection inside the capsule storage plate, and real-time control of the main and auxiliary machine speeds based on the high and low positions of the capsule.
    Capsule delivery mechanism
    Sealing glue table device

    Sealing glue table device

    The lifting sealing glue table uses a servo motor control system and sealed glue storage to effectively prevent the glue from evaporating in the air. There is no insulation device inside, and the temperature can be adjusted to bring the glue to the optimal sealing state. The double glue wheel double-coating technology improves the complete sealing effect of the seal.

    Free-hanging drying template

    After sealing, the capsules are transferred into the drying mold. During the air-drying and curing process, the capsules suspended freely in the holes of the drying mold always remain in an upward position and move back and forth in a serpentine pattern. At the same time, the mold is easy to disassemble for mold replacement and cleaning.
    Free-hanging drying template
    Finished product discharge device

    Finished product discharge device

    The finished product discharge hopper is equipped with 12 equally spaced limit rings. When the drying mold moves to the limit ring, it changes from a free-hanging type to a fixed clamping type, enabling each unit of the drying mold to rotate 360 degrees, discharge the finished product, and drop it into the discharge hopper. Additionally, six air blow pipes are installed to prevent the finished product from remaining inside the mold.

    Technical specifications

    Production Output 60000 pcs/hour
    Compatible Capsules Gelatin or plant-based capsules size 00-4#
    Mold Plate Holes 6 holes
    Filling Materials Powder, pellets, granules, liquid
    Power Supply Three-phase 380V/220V 50Hz
    Total Power Consumption 4KW
    Total Machine Weight 1200KG
    Dimensions 2800*900*1900mm (Length*Width*Height)
    Environmental Requirements Around 20℃ (Room Temperature) Humidity 40%-55%

    NF-1000 Capsule Sealing Machine
    List of Main Electrical Components

    Name Model / Specification Quantity Manufacturer Remarks
    Main Motor S57DRS90L4/2W 1 SEW Germany
    Servo Motor BCH16HD07330A5C 1 Schneider Electric France
    Servo Motor BCH16HD04330A5C 1 Schneider Electric France
    Driver LXM16DU07M2X 1 Schneider Electric France
    Driver LXM16DU04M2X 1 Schneider Electric France
    Touch Screen HMIGX3500 1 Schneider Electric France
    PLC Controller TM24IC24U 1 Schneider Electric France
    Inverter ATV320U15N4C 1 Schneider Electric France
    Relay RXM2LB2BD 6 Schneider Electric France
    Switching Power Supply ABL2REM24045K 1 Schneider Electric France
    Circuit Breaker OSMC32N1C10 4 Schneider Electric France
    Circuit Breaker OSMC32N3C10 1 Schneider Electric France
    No. Name Picture Cleaning Method Cleaning Frequency
    1 Capsule Storage Tube and Drum 1 Wipe with clean lint-free cloth soaked in 75% ethanol until no product residue remains, then dry with clean and dry lint-free cloth. Once per shift
    2 Chain Plate and Cover Plate 2 After removing the chain plate, wipe the cover plate under the chain plate with clean lint-free cloth soaked in 75% ethanol until no product residue remains. Clean once every 5 to 7 shifts
    3 Sealing Roller, Scraper, and Glue Tray 3 Wash with lint-free cloth and hot water to remove adhesive residue, then rinse with purified water. Finally disinfect with ethanol. Once per shift
    4 Drying Mold 4 Soak in ethanol for about 15 minutes, then wipe clean. Finally dry with clean lint-free cloth. Clean once every 5 to 7 shifts
    5 Finished Product Discharge Hopper 5 Wipe with clean lint-free cloth soaked in 75% ethanol until no product residue remains. Once per shift

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