Capsule Filling Machine

Capsule Filling Machine NJP-200C

The disc valve discharge method is used, equipped with a vibration device, which is suitable for herbal medicines and Chinese patent medicines with poor flowability. It solves the problem of traditional screw discharge devices often being unable to discharge powder due to its lack of flowability. It is easy to disassemble, convenient to replace and clean.

Adopts rail transmission, high precision, long service life. Closed design effectively prevents waste capsules and dust from entering. Good stability, orderly capsule distribution, accurate direction adjustment.

New type of material hopper

Seedling frame

New type turntable

Features an integrated machining process for a compact structure with no joints or gaps, ensuring excellent sealing performance and ease of disassembly. The upper and lower modules move independently, and the fixed bracket shaft seals use double-lip skeleton dust seals, achieving noise-free operation, compact size, low load, and high precision. The fully enclosed rotary table requires no maintenance, lubrication, or dust removal for three years. Patent number: (ZL 2015 2 1021530.0).

Filling combination

Modular design, using a filling clamp pin-type positioning system. No need to stop production to adjust the filling amount, and it is convenient to replace different filling rods. (Patent No.: ZL 2015 2 1021519.4)

Filling base

The filling base uses a negative pressure design, which can suck the powder into the base hole through negative pressure during equipment operation and return it to the powder collector. This effectively prevents powder waste and loss, enabling the powder to be reused.

Integrated powder inhaler

When abnormal capsules cannot be separated normally, the powder inside the lower mold cavity is directly sucked into the powder recovery device at the filling station and collected in the powder recovery container, effectively recovering the powder and preventing loss and waste.

Lock pouch mechanism

The slot-type lock plate is flexible and adjustable, allowing for fine adjustments at any time without having to adjust the workstation pull rod.

Mold cavity cleaning device

Purified compressed air and intermittent gas impact technology are used. This solves the problem of powder sticking to the mold and improves the capsule filling rate.

Powder recovery device

Using negative pressure technology and equipped with an independent powder diversion system, it can accurately recover powder, avoid cross-contamination, and the recovered powder can be directly reused in production, making it convenient and efficient.

Technical specifications

Model	NJP-200C
Maximum Output	12,000 pcs/hour
Machine Weight	600kg
Machine Dimensions	980 × 710 × 1880mm (height with automatic powder feeder: 2290mm)
Power Supply	380/220V 50Hz
Total Power Consumption	3kW
Number of Holes	2 holes
Vacuum Degree	20m³/h, -0.04～-0.08MPa
Dust Extraction	17.6Kpa, 180m³/h
Compressed Air	Air consumption: 4m³/h, pressure: 0.3～0.4MPa
Operating Noise	≤ 75dB(A)
Operating Temperature	21°C ± 3°C
Relative Humidity	40～55%
Capsule Feeding Rate	Empty capsules ≥99.9%, filled capsules ≥99.8%
Compatible Capsules	Size 00# to 5# capsules
Dosage Accuracy	Western medicine ±3%, Chinese medicine ±4%
Filling Range	Powder, granules, pellets, tablets
Special Function	Medicine Powder Collector
Material	Components in direct contact with medicine are made of 316L stainless steel
Standard	Fully complies with cGMP requirements

NJP-200C Fully Automatic Capsule Filling Machine
List of Main Electrical Components

Name	Model / Specification	Quantity	Manufacturer
Touch Screen	SMART700IE V4	1	Siemens AG, Germany
PLC Programmable Controller	SIMATIC S7-200	1	Siemens AG, Germany
AC Contactor	3TS3200-OXN2	2	Siemens AG, Germany
Circuit Breaker	5SN6325-7CN 5SN6110-7CN	2	Siemens AG, Germany
Inverter Drive	ACS180-04N-05A6-4 (3P 380V) ACS180-04N-09A8-1 (3P 220V)	1	ABB Switzerland
Push Button	ZB2-BZ101C/ZB2-BS54C ZB2-BA5C	3	Schneider Electric Co., Ltd.
Relay	RXM2LB2BD	6	Schneider Electric Co., Ltd.
Thermal Overload Relay	3US5040-1G (3P 380V) 3US5040-1K (3P 220V)	1	Schneider Electric Co., Ltd.
Switching Power Supply	LRS-100-24	1	Mean Well Enterprises Co., Ltd., Taiwan
Phase Failure and Sequence Relay	XJ3-G (3P 380V) RX22TG20 (3P 220V)	1	CHINT Group Corporation
Vacuum Pump (Dry Type)	RX25-V	1	Ruisen Vacuum Equipment Co., Ltd., Taiwan
Linear Bearing	LM8UU	64	SAMICK, South Korea
Linear Bearing	LM10UU	8	SAMICK, South Korea
Linear Bearing	LM16UU	8	SAMICK, South Korea
Needle Roller Bearing with Inner Ring	CF12B	5	IKO, Japan
Main Motor	MTD-37-Y0.75	1	OMT
Vacuum Cleaner	XCJ-110	1	Produced by our company
High-Precision Cam Indexer	70S08-150-R1-S2-VW-2P	2	Shandong Daojin Precision Machinery Co., Ltd.
Door Control System	10-36VDC	8	Zhejiang Military Industry