Capsule Filling Machine Liquid
NYF-1000 Capsule Filling Machine Liquid
New enclosed turntable
Twelve-station rotary table adopts one-piece processing molding to achieve a compact structure, no splicing gap, good sealing, easy to disassemble for easy maintenance, the upper and lower modules move separately (the lower module to do horizontal telescopic movement, the upper module to do vertical lifting movement) the upper and lower modules of the fixed bracket shaft sealing using oil blocking, dust-proof double-lipped bone dust ring. Achieve no noise, small volume, small load, high-precision fully enclosed rotary table within three years maintenance-free, maintenance-free. Patent No.: 2015 2 1021530.0].
The general working principle of each station:
1 and 2: Capsule separation stations.
3: Transition stations.
4: Inspection stations.
3: Transition station.
4: Inspection station. 5: Filling station.
5: Filling station.
6 and 7: mixing and filling stations.
8: rejecting station.
9: Transition station.
10: locking station.
11: Push-out collection station.
Liquid filling mechanism
Liquid filling mechanism, using high-precision ceramic pump, metering accuracy ± 2%. Driven by servo, digitally adjusted metering, easy and convenient to adjust the metering.
Bench-top articulation institutions
The rotary table articulation mechanism is of modular design for easy cleaning and mold replacement.
High Precision Fiber Optic Inspection System
Fiber optic sensing technology is characterized by fast response, non-contact, high accuracy, high resolution and high reliability. During the production process, the fiber optic system can quickly detect whether the hollow capsules are separated properly. If an abnormal capsule that is not separated is detected, the fiber optic system transmits the data to the liquid injection station and the reject station. Based on the data analysis of the fiber optic system, the liquid filling station will stop filling liquid, and then the equipment will run to the rejecting station to reject the abnormal capsules, thus ensuring the stability of the production process.
Capsule introduction mechanism
Capsule introduction mechanism, with automatic capsule guidance, fiber optic detection capsule plate, capsule high and low to real-time control of the host and auxiliary speed synchronization function.
Sealer table unit
Lifting sealing table adopts servo motor control system, sealed glue storage liquid glue, effectively prevent the glue from evaporating in the air, adjustable temperature, so that the glue to achieve the best sealing state, the use of dual-channel glue wheel secondary gluing technology to improve the sealing effect of the sealing place completely.
Free hanging drying formwork
After the capsule is sealed and introduced into the drying mold, the capsule in the hole of the free hanging drying mold is always in the face-up state during the air-drying and curing process, making a serpentine back and forth movement. At the same time, it is easy to disassemble when it is necessary to change the mold specifications and cleaning.
Finished product discharge device
Finished products out of the bin is set up with 12 equal parts of the limit circle, when the drying mold movement to the limit circle, there are free hanging type into a fixed jamming type, so that each unit of the drying mold rotates 360 degrees, the export of finished products, down to the bin, plus 8 blowing pipeline to prevent the finished product to be stored in the mold.
Technical specifications
| Specification | NYF-1000 |
| Maximum Output | 60000 pcs/hour |
| Filling Material (for Sealed Capsules) | Solution, suspension, micro-emulsion |
| Mold Hole Count | 16 holes |
| Compatible Capsule Sizes | Gelatin or plant-based capsules size 00-4# |
| Dosing Accuracy | ±2% |
| Vacuum and Pressure System | Max positive pressure 30Kpa, max negative pressure 24Kpa, max flow rate 180m³/h |
| Environmental Requirements | Ambient temperature around 20℃, humidity 40%-55% |
| Noise Level | ≤75dBA |
| Power Supply | 380V/220V 50Hz |
| Total Power Consumption | 12kW |
| Compressed Air Requirement | ≤0.6MPa |
| Machine Weight | 3000kg |
| Dimensions | 4100x1300x2150mm (L x W x H) |
NY-1000 Automatic Capsule Liquid Filling Machine
List of Main Electrical Components
| Name | Model / Specification | Quantity | Manufacturer |
| Touch Screen | HMIGXU5512 | 1 | Schneider (France) |
| PLC Controller | TM241CE40U | 1 | Schneider (France) |
| TM3DI16 | 3 | Schneider (France) | |
| TM3DQ8U | 2 | Schneider (France) | |
| TM3T14 | 1 | Schneider (France) | |
| Inverter | ATV320U22N4C | 1 | Schneider (France) |
| ATV320U30N4C | 1 | Schneider (France) | |
| Servo Motor | BCH16HD04330A5C2 | 1 | Schneider (France) |
| BCH16HD04330A5C2 | 1 | Schneider (France) | |
| BCH16HD07330A5C2 | 1 | Schneider (France) | |
| Driver | LXM16DU04M2X | 2 | Schneider (France) |
| LXM16DU07M2X | 1 | Schneider (France) | |
| AC Contactor | LCIN1210M5N | 2 | Schneider (France) |
| LCIN3210M5N | 1 | Schneider (France) | |
| Thermal Overload Relay | LRN12N | 1 | Schneider (France) |
| LRN08N | 1 | Schneider (France) | |
| Relay | RXM24VDC | 10 | Schneider (France) |
| Switching Power Supply | LRS-150-24 | 1 | Mean Well (Taiwan) |
| Main Motor for Filler & Sealer | S47 DRS80M4/2W | 1 | SEW (Germany) |
| S57 DRS90L4/2W | 1 | SEW (Germany) | |
| Vacuum Pump (Dry Type) | VT3.80 | 1 | BECKER (Germany) |
| Indexer | RU 70DS-04-180R | 1 | Sakata Xin (Taiwan) |
| RU 140DFS-12-150R | 1 | Sakata Xin (Taiwan) | |
| Detection Fiber Sensor | FX-101-CC2 | 32 | Panasonic (Japan) |
| Ceramic Pump | TBY-1 | 16 | Jiangsu Wuxi |
| Solenoid Valve | SY5120-5GD-01 | 7 | SMC (Japan) |
| Linear Guide | HGH-15CA | 3 | HIWIN (Taiwan) |
| Ball Screw | HIWIN2505 | 2 | HIWIN (Taiwan) |
| Cylinder | MBL32X40-U | 1 | AirTAC (Taiwan) |
| TN20X30S | 1 | AirTAC (Taiwan) | |
| Roller Bearing | CF12, CF6 | 18 | IKO (Japan) |
NY-1000 Type External Dimensions Drawing
Cleaning Procedures
1. Purpose: To establish a cleaning procedure for the fully automatic hard capsule filling machine to prevent drug contamination and cross-contamination, ensuring product quality.
2. Scope: Cleaning of the NYF-1000 fully automatic hard capsule filling machine and sealing machine.
3. Responsible parties: Capsule filling operators are responsible for equipment cleaning; workshop managers and on-site QA personnel are responsible for cleaning inspections.
4. Content:
4.1 Cleaning of capsule filling machine molds and sealing machine molds
4.1.1 After capsule filling is complete, turn off the power, raise the hopper, and remove it.
4.1.2 Remove the sensors and covers from the material hopper, extract the drug powder from the material (without contamination), and store it properly.
4.1.3 Use specialized tools to remove all machine components requiring disassembly and cleaning, such as modules, vacuum cleaners, chain plates, and drying molds, and place them neatly on a handcart. Screws should be collected in a container.
4.1.4 When changing product types, use specialized tools to remove the capsule forks, empty capsule hoppers, and vacuum tubes, and place them gently on the handcart.
4.1.5 Push the disassembled molds to the container washing room, clean the machine components with silk towels and hot water to remove adhered dust and residues, and finally rinse them with purified water.
4.1.6 Sensors must be handled with care during disassembly and placement. Wipe them clean with silk towels dipped in 75% ethanol; do not wash with water.
4.1.7 Dry all cleaned components with a silk towel, arrange them neatly on the handcart frame, count the quantity, and push the cart to the container drying room for drying.
4.1.8 Return the dried capsule filling machine molds to the die room for storage in a dedicated mold box.
4.2 Cleaning of the capsule filling machine body and accessories
4.2.1 Use a dedicated vacuum cleaner to remove dust from the turntable surface. Use the vacuum cleaner to remove dust from inside the machine. Remove the chain plates, drying modules, upper and lower modules, and other components from the machine. Soak them in ethanol for approximately 15 minutes, then wipe them clean. Finally, dry them with a clean, dry silk-finished towel.
4.2.2 Use a vacuum cleaner to remove dust from the exterior of the capsule machine, then wipe with a clean, damp silk-finished towel until no product residues remain. Finally, dry with a clean, dry silk-finished towel.
4.2.3 Move the vacuum cleaner to the container washing room for cleaning.
4.2.3.3 Dry all cleaned components with a silk-finished towel and place them in the container drying room to dry.
4.3 Site Clearance Inspection
4.3.1 Visually inspect all parts of the equipment for water stains and residues; wipe with a clean towel to ensure no unclean marks or residual liquids remain.
4.3.2 After site clearance, operators must complete the site clearance record in accordance with regulations.
| Sequence No. | Name | Cleaning Method | Cleaning Frequency | |
| 1 | Upper and Lower Modules |  |
Wipe the mold holes clean with a brush dipped in 75% ethanol. | Once per shift |
| 2 | Ceramic Pump |  |
Clean thoroughly with purified water. (1) Do not use fluorine-containing chemical solutions that react with stainless steel to prevent corrosion of stainless steel parts. (2) When cleaning, do not pull the ceramic metering rod or ceramic diversion valve of the ceramic metering component in hot water above 40℃; the ceramic diversion valve should be removed for cleaning. (3) Do not interchange ceramic rods and ceramic plugs during cleaning. (4) If there is yellow stain on the part of the ceramic pump body that contacts the liquid medicine, it can be soaked in 10% oxalic acid for 0.5-1 hour, then rinsed with water for injection. | Must be cleaned every time material is changed. For materials with good fluidity, it is recommended to clean once every five to seven shifts. Must be cleaned when restarting after a long shutdown (more than 2 days). |
| 3 | Transfer Plate |  |
Wipe the mold holes clean with a brush dipped in 75% ethanol. | Once per shift |
| 4 | Capsule Storage Tube and Roller |
 
|
Wipe with a clean mercerized towel dipped in 75% ethanol until no product residue remains, then dry with a clean, dry mercerized towel. | Once per shift |
| 5 | Chain Plate and Guard Plate |  |
After removing the chain plate, wipe the guard plate underneath with a clean mercerized towel dipped in 75% ethanol until no product residue remains. | Clean once every five to seven shifts |
| 6 | Finished Product Outlet Hopper |  |
Wipe with a clean mercerized towel dipped in 75% ethanol until no product residue remains. | Once per shift |
| 7 | Drying Mold |  |
After soaking in ethanol for about 15 minutes, wipe clean. Finally, wipe dry with a clean, dry mercerized towel. | Clean once every five to seven shifts |
| 8 | Material Hopper |  |
Wipe with a clean mercerized towel dipped in 75% ethanol until no product residue remains. | Must be cleaned every time material is changed. For materials with good fluidity, it is recommended to clean once every five to seven shifts. Must be cleaned when restarting after a long shutdown (more than 2 days). |
| 9 | Correction Block Feeding, Horizontal Fork Capsule Plate |  |
After soaking in ethanol for about 15 minutes, wipe clean. Finally, wipe dry with a clean, dry mercerized towel. | Clean once every five to seven shifts |
| 10 | Sealing Roller, Scraper, and Gel Box |  |
Clean with a mercerized towel and hot water to remove any adhered residual glue, then wipe again with purified water. Finally, disinfect with ethanol. | Once per shift |
| 11 | Capsule Hopper |  |
Wipe with a clean mercerized towel dipped in 75% ethanol until no product residue remains. | Clean once every five to seven shifts |