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NY-100 Capsule Filling Machine Liquid
Capsule Filling Machine Liquid
NY-100.png

NY-100 Capsule Filling Machine Liquid

NY-100 capsule filling machine is a kind of equipment designed and produced by our company to complete filling (solution, suspension, microemulsion) in hard capsule. It adopts ceramic pump to add liquid, servo motor to control the loading system, which ensures the difference of loading, precise metering, fiber optic detection, not adding liquid for lack of glue, and automatic kicking function.

The machine adopts induction frequency governor, convenient and intuitive operation, the machine as a new century a new convenient way of drug delivery and filling concept is the pharmaceutical food, health products and other industries to develop high-end products of the latest filling equipment.

1. the equipment adopts man-machine interface control system, automatic lack of capsules, lack of material alarm.

2. Capsule loading machine has vacuum positioning separation mechanism, so that the capsule loading rate reaches more than 99%. Fiber optic automatic detection, the lack of capsules in the upper and lower mold hole identification.

3. Adopting high precision ceramic pump and servo motor liquid filling system, so that the difference in loading is controlled at about ± 2% and the dosage is accurate.

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    New enclosed turntable

    Ten-position rotary disk adopts one-piece processing molding to achieve compact structure, no splicing gaps, good sealing, easy to disassemble for easy maintenance, the upper and lower modules separate movement (the lower module to do the horizontal expansion and contraction movement, the upper module to do the vertical lifting and lowering movement) the upper and lower modules of the fixed bracket shaft sealing using oil blocking, dust-proof double-lipped bone dust ring. Achieve no dry sound, small volume, small load, high precision fully enclosed rotary disk internal three years maintenance-free, maintenance-free. Patent No.: 2015 21021530.0].
    New enclosed turntable1
    New enclosed turntable2
    The general working principle of each station: the first station capsule separation, the second station: the upper and lower capsule mold separation, the third station photoelectric detection of the capsule separation is normal, the fourth station: filling liquid, the fifth station: filling smaller capsules (mixing and filling). Sixth station: reject the capsules that are not separated properly and damaged capsules. Workstation 7: Empty position. Position 8: locking of capsules. Workstation 9: Finished capsule exit (connected to capsule sealing machine). Tenth station: upper and lower mold reset.

    High Precision Ceramic Pumps

    Liquid filling mechanism, the use of high-precision ceramic pumps, and servo motor liquid filling system, so that the capsule liquid material loading difference control in the capsule of ± 2% or so, accurate measurement.
    High Precision Ceramic Pumps
    Sowbags Racks

    Sowbags Racks

    New capsule sowing frame, adopting guide rail transmission mechanism, high running precision, long service life, closed design to prevent the waste capsule and dust from entering, to ensure that the sowing of the capsule in a fast and orderly manner, the capsule is accurately adjusted to the direction.

    High Precision Fiber Optic Inspection System

    Fiber optic sensing due to fast reaction speed, non-contact detection, high precision, high resolution, good reliability, equipment in the production process can quickly detect whether the hollow capsule is normally separated, such as abnormal non-separated hollow capsule, the fiber optic system through the detection of the collected data transmitted to the liquid station and kick the waste station, the equipment running to the liquid station, according to the fiber optic detection system data analysis, the liquid station stops adding liquid, equipment running to kick the waste station, non-normal non-separated hollow capsules rejected, to ensure the stability of the equipment in the production process. According to the data analysis of fiber optic detection system, the liquid filling station stops adding liquid, the equipment runs to the kicking station, and the non-normal unseparated hollow capsules are rejected, which ensures the stability of the equipment in the production process.
    High Precision Fiber Optic Inspection System1
    High Precision Fiber Optic Inspection System2

    Technical specifications

    Model NY-100
    Output 6000 pcs/hour
    Filling Material Oil-soluble liquid
    Mold Hole Count 2 holes
    Compatible Capsules Size 00-4#
    Dosing Accuracy ±2%
    Dust Extraction Max positive pressure 30Kpa, max negative pressure 24Kpa, max flow rate 180m³/h
    Vacuum Level -0.02v to -0.06Mpa
    Environmental Requirements Ambient temperature around 20℃, humidity 40%-55%
    Noise Level ≤75dBA
    Power Supply 380V/220V 50Hz
    Total Power Consumption 3.5KW
    Compressed Air Pressure: 0.6-0.7Mpa
    Machine Weight 600KG
    Dimensions 700*800*1700mm (L * W * H)

    NY-100 Automatic Capsule Liquid Filling Machine
    List of Main Electrical Components

    Name Model / Specification Quantity Manufacturer
    Touch Screen 6AV6648-0BC11-3AX0 1 SIEMENS (Germany)
    PLC Controller 6ES7/288-1ST40-0AA0 1 SIEMENS (Germany)
    Inverter ATV320U15N4C 1 Schneider Electric
    Servo Motor BCH16HD04330A5C2 2 Schneider Electric
    Driver LXM16DU04M2X 2 Schneider Electric
    AC Contactor LCIN0910M5N 2 Schneider Electric
    Thermal Overload Relay LRN08N 2 Schneider Electric
    Relay RXM2LB2BD 8 Schneider Electric
    Switching Power Supply LRS-100-24 1 Mean Well (Taiwan)
    Main Motor for Filler R37 DRS90M4/2W 1 SEW (Germany)
    Vacuum Pump (Dry Type) KRF25(A) 1 Holivol (Japan)
    Indexer RU-70DS8 1 Sakata Xin (Taiwan)
    Detection Fiber Sensor FX-101-CC2 4 Panasonic (Japan)
    Ceramic Pump TC--01 2 Jiangsu Wuxi
    Linear Guide HGH-15CA 2 HIWIN (Taiwan)
    Ball Screw HIWIN2005 2 HIWIN (Taiwan)
    Cylinder MBL32X40-U 1 SMC (Taiwan)
    Cylinder TN20X30S 1 SMC (Taiwan)
    Roller Bearing CF12, CF6 12 IKO (Japan)
    Linear Bearing LM12UU, LM10UU 40 NSK (Japan)

    NY-100 Type External Dimensions Drawing

    NY-100

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